English 
中文简体 
Industrial Planetary Gear Components Technical Specifications
| Component Types | Sun Gears, Planet Gears, Internal Ring Gears, Planetary Carriers, Gear Shafts |
|---|---|
| Primary Equipment | Star CNC Swiss-type Lathes, 4-axis CNC Machining Centers, Gear Hobbing & Grinding Machines |
| Precision Grade | ISO Grade 4-7 (DIN 3960), AGMA Q11-Q13 |
| Module / Pitch Range | Module 1.0M to 6.0M; DP (Diametral Pitch) 4 to 24 |
| Geometric Tolerances | Concentricity: 0.003mm; True Position (Carrier Bores): 0.005mm |
| Common Materials | 20CrMnTi, 42CrMo, 17-4PH Stainless Steel, 8620H Alloy Steel |
| Heat Treatment | Carburizing & Quenching, Nitriding (Up to HRC 58-62 on tooth surface) |
| Surface Roughness (Ra) | Hobbed Teeth: Ra 0.8; Ground Teeth & Bearing Journals: Ra 0.2 - Ra 0.4 |
| Inspection Equipment | German/Japanese Gear Measuring Centers, CMM, Roundness Testers, Hardness Testers |
Core Advantages of Xierge Industrial Planetary Gear Components
- Ultra-Precision Tooth Grinding: We utilize advanced CNC gear grinding machines to achieve AGMA Q11+ precision, ensuring minimal backlash and smooth load sharing across multiple planet gears.
- Single-Setup Multi-Axis Machining: Our Japanese Star CNC Swiss-type lathes allow us to turn, hob splines, and drill cross-holes on sun gears in one operation, maintaining extreme concentricity.
- High-Torque Material Mastery: We have mature processing parameters for high-strength alloy steels like 20CrMnTi and 42CrMo, ensuring superior fatigue resistance for heavy-duty industrial applications.
- Complex Planetary Carrier Machining: Our 4-axis CNC machining centers enable precise multi-axis milling of planetary carriers, maintaining tight true position tolerances (0.005mm) between planet gear bores.
- Advanced Thermal Deformation Control: We meticulously manage carburizing and quenching processes, utilizing precision grinding post-treatment to correct any micro-warping and restore exact gear tolerances.
- World-Class Gear Metrology: Our quality lab is equipped with imported German and Japanese gear measuring centers to precisely verify pitch deviation, tooth profile, and helix accuracy.
- 3-Decade OEM/ODM Expertise: Since 1990, we have continuously innovated, collaborating closely with clients to optimize DFM (Design for Manufacturing) for custom planetary gear sets from prototyping to mass production.
Payment Methods & Global Logistics Solutions
Secure International Payment Terms:
To facilitate smooth B2B international trade, we offer flexible and secure payment options. For mass production orders of industrial planetary gear components, we accept standard T/T (Telegraphic Transfer) with a 30% advance deposit and 70% balance before shipment. For large-scale automotive or industrial supply contracts, we are fully capable of processing Irrevocable Letters of Credit (L/C) at sight. For initial prototyping, sample orders, or custom tooling fees, PayPal and Western Union are also available to expedite the process.
Global Logistics & Protective Packaging:
We provide comprehensive end-to-end shipping solutions under FOB, CIF, and DAP Incoterms. For urgent prototypes or small batches, we utilize expedited international couriers such as DHL, FedEx, and UPS. For bulk mass production, we offer highly competitive sea freight (LCL/FCL) and air cargo rates through our trusted global forwarder network. Recognizing that planetary gear components have delicate tooth profiles and precise bores highly susceptible to impact and oxidation, we utilize specialized packaging: each gear is individually wrapped in VCI (Volatile Corrosion Inhibitor) anti-rust paper, secured in custom EPE foam slots to prevent contact, and packed in sturdy export-grade wooden pallets to ensure zero deformation and tooth damage during international transit.
Flexible Payment Terms for High-Value Materials
Given the volatile market price and high intrinsic value of titanium raw materials, orders for CNC Titanium Timing Pulleys typically require a 50% down payment (T/T advance) to secure material procurement and initiate the production schedule. This standard B2B practice allows us to lock in material costs and prioritize your slot in our production line. For long-term partners and bulk orders of standard materials like Steel or Aluminum, we are open to discussing more flexible terms. We ensure all transactions are transparent, secure, and compliant with international trade regulations.
Reinforced Packaging & Global Logistics
Titanium CNC Timing Pulleys are high-precision, high-value components that demand superior protection during transit. We go beyond standard packaging to ensure your products arrive in perfect condition:
- Customized Reinforced Packaging: To prevent deformation or damage to the precise tooth profiles and surface finish, each timing pulley is individually wrapped with anti-rust paper and foam. We utilize heavy-duty, shock-absorbent export cartons or custom wooden crates, ensuring the parts withstand the rigors of long-haul international shipping.
- Premium Global Delivery: We provide worldwide delivery solutions tailored to your urgency. For samples and urgent orders of titanium pulleys, we partner with premium couriers like UPS, FedEx, and DHL, providing full tracking visibility from our factory to your doorstep.
- Secure Transit: For large-volume shipments, we coordinate reliable air or sea freight services with insurance options, guaranteeing the safety of your high-value investment throughout the journey.
FAQ
Even load distribution requires extreme precision in pitch deviation and tooth spacing. We achieve this by utilizing CNC gear grinding to reach AGMA Q11+ precision. Additionally, we maintain strict true position tolerances (within 0.005mm) on the planet gear bores of the planetary carrier, ensuring all planet gears mesh simultaneously and share the torque equally.
Internal ring gears are prone to out-of-round distortion during heat treatment. We mitigate this by using specialized fixed fixtures during the carburizing and quenching process. After heat treatment, we employ internal gear grinding or honing machines to correct the micro-deformation, restoring the exact involute profile and ensuring a tight interference fit with the housing.
Yes. Our advanced 4-axis and 5-axis CNC machining centers are fully capable of machining complex planetary carriers. We utilize custom fixturing and precision boring tools to maintain absolute true position between asymmetrical planet gear bores, ensuring smooth assembly and preventing gear binding.
For industrial robot reducers requiring high torque density and zero backlash, we highly recommend 20CrMnTi or 8620H alloy steel. After precision carburizing and quenching to HRC 58-62, we perform CNC gear grinding. This provides a hard, wear-resistant tooth surface with a tough core, essential for high-cycle robotic applications.
We utilize imported German and Japanese gear measuring centers (GMC). These advanced instruments physically trace the gear tooth surfaces to map the involute profile, helix deviation, and cumulative pitch error. This ensures every gear meets strict ISO Grade 4-7 standards required for high-speed planetary transmissions.
Trapped chips in internal splines can severely damage mating components. After machining and deburring, all ring gears pass through our dedicated industrial ultrasonic cleaning machines. This high-frequency agitation, combined with high-pressure flushing, removes 100% of micro-burrs and cutting debris from internal tooth roots before the parts are oiled and sealed.
